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FAQ
What are the characteristics of CNC parts machining?
1, first of all, CNC parts processing is more efficient, CNC parts processing can process multiple surfaces at the same time, compared to ordinary lathe processing can save a lot of processes, saving time, and CNC machining out of the quality of the parts relative to the ordinary lathe to be a lot more stable.
CNC parts processing
2, CNC precision parts processing in the development of new products has an irreplaceable role, generally speaking, through the programming can be different levels of complexity of the parts processing processing ah, and retrofitting and updating the design only need to change the program of the lathe, which can greatly shorten the product development cycle.
3, CNC precision parts processing of the degree of automation is very enough to greatly reduce the physical labor intensity of workers, workers in the processing process does not need to manipulate the whole process like ordinary lathes that are mainly on the lathe to observe and supervise. But the corresponding CNC parts processing technology content is higher than ordinary lathes, so relatively ordinary lathes require a higher level of mental labor.
4. Initial investment relative to ordinary lathes to be large, because the price of CNC lathes is very high, and its maintenance costs and processing the first preparation period is long.
How do I find a good sheet metal fabricator?
How to find a good sheet metal processing factory?
First, the product must have quality assurance
Now a large number of small workshops to produce low-priced products flooding the market, although consumers will be based on the initial price of low, blind choice of products, but when the product many times after the problem, consumers have become rational, they will choose to have a brand guarantee, quality assurance of products processed by large factories. Therefore, a high-quality sheet metal processing factory processing products must be able to guarantee the quality.
II. Perfect pre-sales and after-sales service
Sheet metal processing is not a one-time consumer goods, customers will often be based on the use of multiple purchases to choose more related products. At this time, the pre-sale and after-sale service attitude plays a vital role, quality sheet metal processing enterprises, must be able to provide customers with the best pre-sale and after-sale experience, to be able to do a problem can be quickly resolved, so that customers experience a perfect shopping experience.
Third, from the factory’s size
Factory scale, there is a perfect process and advanced processing and production machinery and professional talent team, the current fierce competition in sheet metal processing plant, many factories are small workshops, their machines are selected from large factories out of the old machine, and factory equipment is not complete backward, a serious shortage of professional and technical personnel. Often in order to catch up with the order, let the workers work overtime, such a factory processing products certainly can not guarantee the quality.
The above on how to find a good sheet metal processing factory related content for you to share here, sheet metal processing is a key technology that technicians need to master, but also an important process of forming the workpiece, including the traditional cutting, dropping, bending and forming and other methods and process parameters, as well as a variety of cold stamping die structure and process parameters, the principle of operation of a variety of equipment and operating methods, as well as new stamping processes.
which CNC machining centers can be divided?
CNC machining center is developed from the basic CNC milling machine, which integrates all the functions and features of CNC milling machine, its structure is the same, the machining process is also similar. Not only that, the machining center also focuses on a variety of machine tool processing functions as well as processing procedures, it can once on the workpiece clamping to complete multi-process processing, such as milling, boring, drilling, tapping and threading and other multi-process processing. So CNC machining centers can be divided into what categories? The following is the sharing of Zhongyilong editorial:
First, turning center
Turning center is based on the CNC lathe, configure the tool magazine and robot, so that the number of tools can be selected to use greatly increased. Turning center is mainly turning-based, but also milling, drilling, expanding, reaming, tapping threads and other processing. Its processing objects are mainly: complex parts of the taper, complex curves for the bus of the rotary body. In the turning center can also be drilling radial holes, milling keyways, milling cam grooves and spiral grooves, tapered threads and variable pitch threads and other processing. Turning centers also generally have the following two advanced functions.
1) Power tool function: that is, some or all of the tool positions on the tool holder can use rotary tools (such as milling cutters, drills) through the tool holder within the power to make these tools rotary.
2) c-axis position control function: can realize the spindle circumferential arbitrary position control. Realize X-C, Z-C linkage. In addition, some turning centers also have Y-axis function.
Second, five-sided machining center
Five-face machining center in addition to general CNC machining center functions, the most important feature is that it has a spindle head can be converted to vertical and horizontal, in the CNC indexing table or CNC rotary table support, can be realized on the six-face parts (such as box parts) of a clamping for five-face machining. This type of machining center can not only greatly reduce the processing of auxiliary time, but also reduce the positioning errors due to multiple clamping on the accuracy of the parts.
CNC machining centers can be divided into which categories?
Third, boring and milling machining center
Boring and milling machining center is the first to develop and currently the most widely used machining centers, so people usually called machining centers generally refer to boring and milling machining centers. The feed axis can realize stepless speed change, and can realize multi-axis linkage control, the spindle can also realize stepless speed change, can realize the automatic clamping and unclamping of the tool (loading tool unloading), with automatic chip removal and automatic tool changer. Its main process capability is mainly boring and milling, but also can be drilling, expanding, reaming, countersinking, tapping threads and other processing. The main processing objects are: the angle between the machining surface and the horizontal plane for a fixed angle (constant) of the plane parts, such as discs, sets, plates, parts; machining surface and the angle of the horizontal plane is a continuous change of variable oblique angle parts; box parts; complex surfaces (cams, the whole impeller, molds, spherical, etc.); shaped pieces of the shape of the irregularity of most of the need for a point, line, surface multi-position mixing processing). Fourth, mill-turn composite machining equipment
As the name suggests, milling and turning equipment refers to both turning and milling functions of the processing equipment. In this sense, the above turning center also belongs to this type of machining equipment. But here is generally referred to large and heavy turning and milling complex machining equipment, in which the car and milling function is equally powerful, can realize some large and complex parts (such as large ships with the whole propeller) of a clamping multi-surface processing, so that the parts of the profile machining accuracy, the processing of the surface of the mutual positional accuracy (such as the propeller blade profiles, positioning holes, mounting and positioning of the surface of the mutual positional accuracy) by the equipment of precision to ensure. Due to the high technical content of this type of equipment, it is not only expensive, but also has a more obvious military application background, so it is classified as a national strategic material by western developed countries, and usually imposes restrictions and blockades on China.
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Advantages of CNC precision machining over 3D printing
I. Surface Finishing Advantages
CNC machines provide a better surface finish than 3D printing because the material is not deformed during the process. The rigidity of the material and the cutting action keeps the product together and there is less chance of error or distortion. 3D printing has a poorer surface finish. The material bends, twists or distorts because the material is layered with heated plastic.
II. Prototype integrity is improved
CNC machines do not heat the material and modify it. The material stays stronger and has better structural integrity than 3D printers, which must heat the material to build the intended product. 3D printers may also need to add foreign objects to the mixture to make a prototype, whereas CNC machines do not. CNC Precision Machining Factory
Third, prototyping becomes easier
CNC machines are better suited for prototypes that can withstand structural testing because they carve out designs from materials. They can also build the prototype using the exact materials that will be used to make the final product.
Structural tests and changes will be more accurate because they use the same materials. This can speed up the production process because the changes will be to the design and not to the material. 3-D printers do not make prototypes with structural strength, so they cannot be physically tested.
Fourth, price and volume are not indicative of price
The cost of 3D printing depends on the volume of material required. The volume of the final product does not determine the price of the CNC machine. For larger orders, 3D printing is not cost-effective, which is exactly what happens when CNC machines thrive.
V. Rising tolerance levels
CNC machine tools are more accurate, so parts have better tolerances than 3D printers. Due to the tolerance levels, prototypes with shafts or connections to other parts will be of higher quality and more likely to fit other parts.
Sixth, quality favors CNC
The larger layers of a 3D printer are faster, but not as high quality as the smaller layers. If you need a prototype, you have the option of getting it quickly but at a slightly lower quality, or waiting longer to get the best quality prototype the printer can offer.CNC machines allow you to choose the resolution of the item. They can deliver different qualities in a short amount of time, making them ideal for quick builds and instant test results.
VII. Reducing Costs
If you have a choice of which manufacturing method to use for your product, CNC machining is usually cheaper than 3D printing. Overall
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